Design Advantages
20-50hp
Rotors
- Highly efficient patented KyphoTM rotor profile.
- Precision milled to exact tolerances.
- Long-life cylindrical and tapered roller bearings ensure reliable, consistent operation.
- Extended bearing life due to vibration-free performance.
Oil Separator
- EliminatorTM air/oil separator has two times the surface area of conventional separators for improved separation and longer life.
- Low carry-over; less than two parts per million, measured before the aftercooler at 100 psig, full load operation.
Maintenance
- Simplified access to air/oil separator requiring no piping removal to change separator elements. Reduces maintenance time by 90%.
- Easy access to the full-flow, ten micron oil filter. Reduces time to complete periodic oil filter changes.
- Simple, patented system for adjusting belt drives.
Acoustic Enclosures
- Low overall noise level; Quiet enclosure option reduces sound to 76dBA.
- Unrestricted access to airend and motor provided by lift-off panel.
Control Piping
- Safe, corrosive-free compressor operation is a direct benefit from stainless steel control lines, a standard Champion feature.
- No plastic tubing, rubber hoses or black piping.
Mounted Aftercooler
- Factory mounted, heavy duty, air-cooled aftercooler and moisture separator with trap effectively reduces discharge air temperature to within 15°F of ambient.
Direct Driven, Non Geared Airend (ES-100+ Only)
- Permanent airend to motor connection via rigid, C-Flange mounting.
- 6-8% improved full load operating efficiency provided by patented intensive injection lubrication system.
- Long-life cylindrical and tapered roller bearings ensure reliable, consistent operation.
Auto Sentry® RS-2000 or ES+ Controller
- Complete electronic control with complete self-diagnostic, protective shutdown, service advisory and full text digital display capabilities.
- Built-in selectable automatic re-start and sequencing (up to 8 units).
- Most control options available in the industry are standard on the ES+ Controller.
- Built-in self-diagnostic capability.
20-50hp
Integrated Compressor Airend
- State-of-the art, integrated design with 25% fewer parts and connection points than conventional design delivers maximum reliability.
- Modular airend design offers a readily accessible bolt-on configuration unlike encapsulated designs that require total replacement.
- Internal 3-way thermal mixing valve minimizes leak points.
- Three-stage air/oil separation involving mechanical redirection, cyclone centrifugal type air flow and a pleated filter with inside out final separation to offer less than 2 ppm carryover before the aftercooler.
Flexible, Quality Package Design
- Non-corrosive control line tubing maximizes reliability, minimizes downtime.
- Tactfully located controller on the end of each machine for easy multiple unit installation and sequencing.
Minimum Energy Use Rotor Design
- Manufactured in one of the most automated, capital intensive rotor cutting plants worldwide.
- Rotor profile with a short seal line saves you money in electrical costs by offering high efficiency through reduced opportunities for air leaks.
- Precise bearing size that prohibits misalignment. This handles up to 3 times more load capacity than conventional designs to offer you a savings in service costs and extends operation life.
Acoustic Enclosure
- Standard enclosure offers low 75 dBA noise level to ensure quiet operation at any facility.
- Easy lift-off panels offer fast and convenient access to airend and motor.